PLC based Smart Controller for PST in Al-Rustumyah Waste Water Treatment Plant
DOI:
https://doi.org/10.58564/IJCCN.2.1.2026.15Abstract
The ubiquitous employment of new technologies in control applications opened the era of smart control systems. In this project, the programmable logic controller (PLC) used to update the traditional (by relays) control units in the primary settling tank (PST) in the Al-Rustumyah North wastewater treatment plant (WWTP) in Baghdad city. The control methodology depended on the capabilities of the software and hardware of this industrial computer. The existing control facility used to control the process of depends on the control by the old methods. This work started firstly with comprehensive investigations of the old control philosophy designed according to the process requirements of the whole plant (WWTP). The treatment of the wastewater in this stage is very important because it may cause malfunctions in the next stages. Secondly, new hardware components had been chosen with associated software and programs had been built using DELTA systems with a human machine interfaces (HMI). The new system and enhanced control methodology reduced the power consumption to approximately 30% and the size of the board to 40%. The smart control system for this task had performed by utilizing the DELTA controller to control the whole process efficiently.
References
[1] L V. Godase, “ Smart Energy Management in Manufacturing Plants Using PLC and SCADA” Advance Research in Power Electronics and Devices Vol. 2, Issue 2 pp:14-24, August, 2025.
[2] A. Hendra, I. Hernadewita and Y. Rizal "Assembly Programmable Logic Control (PLC) in the Rotary Dryer Machine for Processing Waste Liquid System," Applied Mechanics and Materials, vol. 842, pp. 319-323, 2016.
[3] M. Antonio , E. Alphonsus "A review on the applications of programmable logic controllers (PLCs)”," Renewable and Sustainable Energy Reviews 60 , p. 1185–1205, 2018.
[4] M. Lashin " Logical Design of Industrial Automation (PLC)," International Journal of Computer Science, Engineering and Information Technology (IJCSEIT), Vols. 4,No. 1, , no. 1, February 2014.
[5] N. Nise” Logical Design of Industrial Automation”, Sixth ed., Pomona : California State Polytechnic University, 2011.
[6] F. Petruzella“Logical Design of Industrial Automation”, Fourth ed., McGraw-Hill , 2011.
[7] K. Hassan Kaittan* , S. Jasim Mohammed”PLC-SCADA Automation of Inlet Wastewater Treatment Processes: Design,
[8] Implementation, and Evaluation”Journal Européen des Systèmes AutomatisésVol.57, No.3, June, pp.787-796, 2
[9] A. Thomas, U. Mishra,” Effect of the wastewater treatment system and Industry 4.0 implementation for a sustainable tyre
[10] production industry”. Alex. Engineering Journal, Vol. 115, 94–11, 2025.
[11] M. Patziger, F. W. Günthert, N. Jardin, H. Kainz and J. Londong, "On the design and operation of primary settling tanks in state of the art wastewater treatment and water resources recovery," Water Science & Technology , 2016.
[12] J. B. Snape, I. J. Dunn, J. Ingham and J. E. Pfenosi, Dynamics of Environmental Bioprocesses Modelling and Simulation, Printed on acid-free and low-chlorine paper, 1995.
[13] G. Crini and E. Lichtfouse, "Advantages and disadvantages of techniques used for wastewater treatment," Environmental Chemistry Letters , p. 145–155, 2019.
[14] G. M. Gonza´lez, H. L. Molina, D. T. Lo´pez, F. R. Rodrı´guez, , J. L. Navarrete-Bolan˜os and H. Jime´nez-Islas, "Approximate Method for Designing a Primary Settling Tank for Wastewater Treatment," Ind. Eng. Chem , vol. 48, no. 16, p. 7842–7846, 2009 .
[15] M. J. Smet , J. M. Pascual and A. Trapote , "Model of Suspended Solids Removal in the Primary Sedimentation Tanks for the Treatment of Urban Wastewater," Water, vol. 9, no. 448, 2017.
[16] S. V. Sastry, B. S. Rao and K. Nahata, "Study of Parameters Before And After Treatment of Municipal Waste Water From An UrbanTown," Global Journal of Applied Environmental Sciences, vol. 3, no. 1, pp. 41-48, 2013.
[17] P. Krupa , D. Limon and T. Alamo, "Implementation of Model Predictive Control in Programmable Logic Controllers," IEEE Logical Design of Industrial Automation, 26 May 2020.
[18] L. Kumar, R. Jetley and A. Sureka, " Source Code Metrics for Programmable Logic Controller (PLC) Ladder Diagram (LD) Visual Programming Language," International Workshop on Emerging Trends in Software Metrics, 2016.
[19] I. C.Febaide, and A. Enughwure” Automation of Water Pump Station of Kurutie Community using Programmable Logic Controller (PLC)”,Delta, Delta Programmable Logic Controller DVP Series, 2023.
[20] G. Nikolakopoulos”Logical Design of Industrial Automation” Lecture Notes of Industrial Automation, Lulea University of Technology,Department of Electrical, Control Systems and Space Technology, Spring, 2013.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2026 Malak A. Dawood, Mehdi J. Marie, Satea H. Al-Najjar

This work is licensed under a Creative Commons Attribution 4.0 International License.